Manufacturing through design and construction

Quality assurance

Full-scale performance test

Full-scale performance tests were conducted with respect to the exterior curtain walls’ wind pressure resistance, water tightness, and inside and outside deformation.

Mock-up for the tests Water tightness test
The exterior’s mock-up

A full-sized mock-up of the exterior curtain wall was created for design verification purposes.

The exterior’s mock-up Verification of lighting
Aluminum thermal spraying

Aluminum thermal spraying and sealing were used to create joints that were as strong as high-strength steel frame members with the large sections. This was an efficient method where aluminum was sprayed on the joints’ friction surfaces to create a high slip factor (it was improved from 0.45 to 0.70).

Steel frame’s joint Aluminum thermal spraying
Exterior diaphragm’s full-scale installation test

Since exterior diaphragms with high-strength steel materials were used, full-sized pillar joints were created in advance, and weldability and inspection methods were verified with various steel frame manufacturers to assure high quality.

Full-sized pillar joint test piece Installation with a robot
Continuous wall construction method with recycled excavated soil: TSW (Takenaka Soilcement Wall) *Technical certification obtained

Waterproof walls necessary for the construction were also used as bearing piles for the building’s periphery. This is an environmentally-friendly method that recycles about 40% of the excavated soil in the original position. This method was also used to construct strong wall piles that were mixed with cement to improve the strength. A load test was performed at the original position.

Continuous wall construction method with recycled excavated soil: TSW (Takenaka Soilcement Wall)
Constructed TSW Full-scale load test in the original position